THE DESIGN AND ENGINEERING PROCESS

The creation of a steel mezzanine floor begins with a thorough design and engineering process. At Spartan Direct, our in-house team works closely with clients to understand their specific requirements. The process starts with a site survey to assess the available space and identify any structural limitations. Our engineers develop detailed plans using advanced design software to ensure the mezzanine structure design meets all safety standards and load-bearing requirements. This meticulous planning phase is crucial for customising the layout and dimensions of the mezzanine to fit perfectly within the existing building.

Fabrication of Steel Components

Once the design is finalised, the fabrication phase begins. Spartan Direct handles all aspects of steel mezzanine floor construction in-house, ensuring strict quality control. The primary components, including columns, beams, and decking, are fabricated from high-grade steel. The columns provide vertical support, while the beams connect these columns, forming a robust framework. The decking, which forms the floor surface, is crafted from durable steel or composite materials, chosen for their strength and stability. Our skilled technicians use precision cutting and welding techniques to ensure that each component is fabricated to exact specifications.

Assembly and Load Testing

After fabrication, the next step is the assembly of the steel structure mezzanine floor. Our experienced installation team assembles the prefabricated components on-site, following the engineered plans. This phase involves erecting the columns, attaching the beams, and securing the decking. Rigorous load testing is then conducted to verify the structure’s ability to support the intended weight. This testing ensures that the metal mezzanine systems can handle both uniform and concentrated loads, providing peace of mind regarding safety and stability.

Customisation and Finishing

Spartan Direct offers a range of customisation options to suit different business needs. The finishing touches are not just about aesthetics but also about enhancing functionality and safety. Whether the mezzanine will be used for storage, office space, or industrial purposes, our team ensures that the final product meets all operational requirements and complies with relevant building regulations.

Heavy Duty

Heavy Duty

Heavy duty mezzanine floors are commonly used in industrial settings due to the demands of the environment and can be customised to fit storage needs.

Office

Office

Mezzanine floors are an increasingly popular, cost-effective solution for creating additional office space without the need for construction.

Industrial

Industrial

Industrial pallet racking systems are essential for well-organized factories and warehouses, providing extended storage capacity and easy accessibility.

Retail

Retail

Retail mezzanine flooring creates more space for inventory and displaying additional products, enhancing your customer experience.

Comprehensive In-House Services

One of the key advantages of working with Spartan Direct is our comprehensive in-house service offering. From initial no-obligation consultation and mezzanine structure design to fabrication, assembly, and mezzanine floor installation, our skilled team manages every step in-house. This integrated approach allows us to maintain high-quality standards, offer competitive pricing, and provide a seamless experience for our clients. As leading mezzanine floor manufacturers, we are committed to delivering tailored solutions that enhance the efficiency and capacity of your business space. Trust Spartan Direct to handle your mezzanine project with expertise and professionalism, ensuring a reliable and durable addition to your facility.


Professional Reputation

I personally have used Spartan Storage for over 20 years. In my view, Spartan Storage has always delivered even when time scales have been extremely tight and projects have been fraught with problematic shapes and demanding layouts. After all these years, we are about to embark on another major project with Spartan Storage, and their professional reputation still continues to impress myself and my team. Thank you, Spartan, for the many years of support, and may it continue in the growth of both companies.

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He gave a 5 Star Rating


Excellent Mezzanine Floor Suppliers

Ultimately we were able to create a seamless transition between premises while the company continued to run its day-to-day business. This was due in the main to the project management and coordination provided by Spartan. The mezzanine floor, racking, and shelving are excellent too.

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Who gave a 5 Star Rating